Repetitive Manufacturing Cycle

1. Create REM Profile using SPRO

   SPROàProductionàRep ManufacturingàControl Dataà Create REM Profile Using Wizard.

   

   

   

   

   

   

   

   

   

   

   

   

   

   

Save the profile and exit from SPRO.

1. Create Material Master with Fert and ROH as usual.

2. Create BOM as Usual.

3. Create Production Line with Capacity Category as : 0007 (i.e normal work center)

4. Create Rate Routing for Fert Material using TC: CA21

5. Go to Change Material Master (Fert Material ) and Attach REM Profile, Mark tick indicator for REM Manufacturing. In MRP-4 View.

6. Create Production Version for this Fert material.

Select BOM, Select Rate Routing with No.

Defn: REM Profile

Repetitive manufacturing profile

Controls, via order type, whether you are working with make-to-order repetitive manufacturing, based on sales orders, or with make-to-stock repetitive manufacturing, based on no specific orders.

Use

The repetitive manufacturing profile also determines;

• How the system deals with activities when back flushing
• Which movement type is used to post goods receipts and goods issues
• How planned order and run schedule quantities are reduced in the
• Back flush transaction
• How BOM corrections are made - if errors should occur when posting
• Quantities to be back flushed

Dependencies

Repetitive manufacturing profiles are defined in Customizing for Repetitive Manufacturing.

Material Screen Shot:

Click on Production Version:

Enter the Prodn Ver No., Validity Period.

Double Click Selected line.

Enter The Necessary Data as in Item no.6.

Click on Check button to check the entries:

Green light should glow (if there is any inconsistency found then it glows with red color).

Save The Material Master and Exit.

Step No: 3

Create Independent Requirements TC: MD61

Step No:4

Run MRP TC: MD02

Step No: 5

Go to Planning Table TC: MF50 and assign the quantities to production line.

Run Schedule Quantities are assigned and go to MD04 all planned order are converted to RS Qty.

Step No 6:

Create Product Cost Collector for Fert Material: TC: KKF6N

Click on Create icon

Note: Maintain Division in Accounting View 1 for Fert Material which as linkage between business area and division, Valuation area.

Step 7:

Do the Back flush Using TC: MFBF

Enter and save the file….

This is end of Repetitive Manufacturing Cycle.